Implementation of modified trapezoidal commutation scheme for speed control of 1 kW BLDC motor

Ratih Mar'atus Sholihah, Fahrul Fahrul, Adhika Kurniawan, Irwan Mahmudi

Abstract

The commutation process in brushless DC (BLDC) motors is done electrically and depends on the rotor position feedback. The Six-Step method is the most commonly used method in BLDC control, as it is easy to implement. However, this method has a high root mean square (RMS) current. On the other hand, a perfect sinusoidal commutation method is very complicated. Therefore, this research proposes a simple modified scheme of trapezoidal commutation circuits that can produce sinusoidal BLDC output voltage. This circuit can still responsively control the speed of the BLDC motor. This scheme uses 2 Arduinos. Pulse width modulation (PWM) signal from Arduino2 is then combined with hall signals from Arduino1, resulting in six outputs which are modified electrical commutation signals. This commutation signal is used as a MOSFET controller in a 3-phase inverter to produce a sinusoidal waveform. The average efficiency obtained when implementing the commutation is 75 % at low and high speeds.




Keywords


BLDC; modified trapezoidal commutation; motor speed control; sinusoidal waveform

Full Text:

PDF


References


M. Rif’an, F. Yusivar, and B. Kusumoputro, “Sensorless-BLDC motor speed control with ensemble Kalman filter and neural network,” Journal of Mechatronics, Electrical Power, and Vehicular Technology, vol. 10, no. 1, pp. 1–6, 2019.

T. U., F. Wang, Z. Dai, B. Zhang, Z. Zhao, and Y. Du, “Research on commutation control method based on winding current of drive motor,” IEEE Proceedings - 2020 3rd International Conference on Advanced Electronic Materials, Computers and Software Engineering, AEMCSE 2020, pp. 832–837 Apr. 2020.

C. Tong, J. Lang, G. Qiao, M. Wang, Z. Yin and P. Zheng, "Sinusoidal Commutation of a Micro Coreless BLDC Motor with Delta-Sigma ADC Current Sensing," 2019 22nd International Conference on Electrical Machines and Systems (ICEMS), pp. 1-4, 2019.

T. U. Jung and N. N. Nam, “A High-Efficiency Driving Method of BLDC Motor Based on Modified Trapezoidal Method,” Journal of Electrical Engineering and Technology, vol. 17, no. 6, pp. 3457–3464, Nov. 2022.

H. J. Kim, H. S. Park, and J. M. Kim, “Expansion of operating speed range of high-speed BLDC motor using hybrid PWM switching method considering dead time,” Energies (Basel), vol. 13, no. 19, pp. 5251, 2020.

M. Rizani Rusli, H. Rahmatullah, M. Badriatul Fauziah, A. Jaya, M. Machmud Rifadil, and E. Purwanto, “Pulse Width Modulation (PWM) and Pulse Amplitude Modulation (PAM) Technique for Medium-Speed BLDCM in Electric Vehicle Application,” IEEE Proceedings - 2018 International Seminar on Application for Technology of Information and Communication: Creative Technology for Human Life, iSemantic 2018, pp. 87–92, 2018.

P. Prabhu, S. V. Kulkarni and V. Urundady, "Hardware Cosimulation of Pulse Amplitude Modulation Controlled BLDC Motor," 2022 Fourth International Conference on Emerging Research in Electronics, Computer Science and Technology (ICERECT), pp. 1-6, 2022.

K. V. G. Rao et al., “A new brushless DC motor driving resonant pole inverter optimized for batteries,” International Journal of Power Electronics and Drive Systems (IJPEDS), vol. 14, no. 4, pp. 2021-2031, 2023.

R. Bhosale, W. Warshe, M. P. Shreelakshmi, P. Arlikar, A. K. Prakash and V. Agarwal, "Performance comparison of Two PWM techniques applied to BLDC motor control," 2018 International Conference on Power, Instrumentation, Control and Computing (PICC), pp. 1-6, 2018.

Y. Lee and J. Kim, “Analysis of the Three-Phase Inverter Power Efficiency of a BLDC Motor Drive Using Conventional Six-Step and Inverted Pulsewidth Modulation Driving Schemes,” Canadian Journal of Electrical and Computer Engineering, vol. 42, no. 1, pp. 34–40, 2019.

L. Yang, Z. Q. Zhu, L. Gong, and H. Bin, “PWM Switching Delay Correction Method for High-Speed Brushless DC Drives,” IEEE Access, Vol. 9, pp. 81717-81727, 2021.

B. Kumar, S. K. Swain, and N. Neogi, “Controller design for closed loop speed control of BLDC motor,” International Journal on Electrical Engineering and Informatics, vol. 9, no. 1, pp. 146–160, Mar. 2017.

G. Krishnan and K. T. Ajmal, "A neoteric method based on PWM ON PWM scheme with buck converter for torque ripple minimization in BLDC drive," 2014 Annual International Conference on Emerging Research Areas: Magnetics, Machines and Drives (AICERA/iCMMD), pp. 1-6, 2014.

I. N. Syamsiana, M.-S. Wang, and A. D. W. Sumari, “A Study on Sensorless Trapezoidal BLDC Motors Based on Back-EMF Zero Crossing Detection Method,” in 2019 2nd International Conference on Applied Engineering (ICAE), IEEE, pp. 1–6, 2019.

A. Zirne, G. Barbulescu, M. Paunoiu, C. Pop, N. Codreanu, and M. Enachescu, “Sensorless BLDC Control Method,” in 2020 IEEE 26th International Symposium for Design and Technology in Electronic Packaging (SIITME), IEEE, pp. 283–286, 2020.

E. Yorat, N. S. Özbek, And L. Saribulut, “ Performance Evaluation of Brushless Direct Current Motor Control Methods through Low-Cost Microcontroller-Based Real-Time Experiments,” Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım ve Teknoloji, vol. 11, no. 2, pp. 498–510, 2023.

J. S. Park and K. D. Lee, “Design and implementation of BLDC motor with integrated drive circuit,” International Journal of Power Electronics and Drive Systems, vol. 8, no. 3, pp. 1109–1116, 2017.

B. Surakasi, R. Satish, B. Pydi, H. Kotb, M. Shouran, and B. Abdul Samad, “A Novel Methodology to Enhance the Smooth Running of the PM BLDC Motor Drive Using PWM-PWM Logic and Advance Angle Method,” Machines, vol. 11, no. 1, pp. 41, 2023.

G. Krishnan, M. Sitbon, and S. Vellayikot, “Enhanced Power Factor Correction and Torque Ripple Mitigation for DC–DC Converter Based BLDC Drive,” Electronics (Switzerland), vol. 12, no. 16, pp. 3533, 2023.

C. -L. Huang, G. -R. Chen, S. -C. Yang and Y. -L. Hsu, "Comparison of High Speed Permanent Magnet Machine Sensorless Drive using Trapezoidal BLDC and Sinusoidal FOC under Insufficient PWM Frequency," 2019 IEEE Energy Conversion Congress and Exposition (ECCE), pp. 321-325, 2019.


Article Metrics

Metrics Loading ...

Metrics powered by PLOS ALM

Refbacks

  • There are currently no refbacks.




Copyright (c) 2023 Journal of Mechatronics, Electrical Power, and Vehicular Technology

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.